DSL Electronic Manufacture

DSL Electronic Manufacturing

Tearing up the rules of traditional CEMs with no NRE charges, flexible delivery schedules and our unprecedented 5 year warranty.

made-britain-wide
5 year warranty

Electronic Manufacturing Services

Are you seeking a manufacturing partner who won’t let you down?

Look no further than DSL, where we not only excel in meeting demands but guarantee our workmanship

Our on-site design engineers are adept at smoothly navigating and resolving the complexities inherent in manufacturing processes, ensuring that your delivery remains on schedule without compromising on quality.

Our Capabilities

Our brand new fully automated SMT line uses the latest technology to deliver the highest IPC assembly quality, cost-effectively.

With in-house experts undertaking final assemblies and, wherever possible, full functional testing. With flexible call off arrangements, you only pay for a 100% working product and only when you need it.

Prototyping

prototyping

Sourcing

sourcing

Our Process

Our Electronic Manufacture Process
source-components

1. Source components

  • Source reliable components
  • Optimize cost-effectiveness
  • Inspect component quality

machine-assemble

2. Machine Assembly

  • Prepare and solder PCBs
  • Automate SMT placement
  • Reflow SMT

human-assemble

3. Human Assembly

  • Solder manual components
  • Conduct visual checks
  • Ensure assembly precision

aoi

4. 3D AOI

  • Run automated checks
  • Identify inconsistencies
  • Maintain quality standards

functional-testing

5. Functional Test

  • Test per client specs
  • Verify functional integrity
  • Ensure performance reliability

6. Box Build

  • Assemble PCBA's
  • Integrate into enclosures
  • Deliver final, checked products

Contact us today

why choose Dsl

With over 30 years of expertise in electronic design and manufacturing, DSL deeply understands the nuances that differentiate an average Contract Electronics Manufacturer (CEM) from an exceptional one.

Our commitment to excellence is evident in our extended warranties, flexible delivery options, and the presence of on-site experts who are not just adept at designing PCBs but are masters of their craft.

35+ Years of Experience

We’ve been around since Microsoft first released Windows – technology has changed but the core principles of robust electronic design and manufacturing remain the same.

5 year warranty

5 Year Warranty

This underpins everything we do as a company, from robust processes, the latest equipment to long term reliable products.

Free NRE

We offer free NRE manufacturing to all clients, this makes it easier for companies switching to us or working with us as a second source, reducing costs across the project.

Made in Britain

We believe in British manufacturing and so do our clients, the local support, control and quality is tantamount to everything we believe in.

5 Years Warranty

Unlike standard 1-year warranties offered by most CEMs, DSL’s confidence in our quality and robustness allows us to offer an exceptional 5-year warranty on all PCBAs. This means that long after you’ve integrated our products into your equipment and passed them onto your customers, our guarantee still stands, ensuring peace of mind and reliability.

Extended Guarantee

Robust Assurance

Long-Term Reliability

5-yr-warranty

Free NRE Manufacturing

“NRE” is the one off costs associated with manufacturing electronics, they cover the costs of programming the machinery, from how the solder paste is applied, to how the components are placed through how they are inspected in our 3D AOI machine following assembly. NRE also includes the costs of physical necessary items like solder stencils.

We offer free NRE manufacturing to make it easier for companies either wanting to make a switch to us or to use us a second source, without having to pay the usual one off NRE ‘fines/fees’ associated with doing so. We see NRE as our investment in being able to build your product.

On-Site Design engineers

Our edge over typical CEMs lies in our team of on-site design engineers. These aren’t just individuals trained in interpreting manufacturing data; they are seasoned experts who design complex PCBs daily. This depth of expertise means that even the most intricate issues are swiftly resolved, and enhancements in PCB manufacturability – encompassing cost, reliability, and yield – are seamlessly integrated into your experience with DSL.
on-site-engineers
flexible-stock-holding

Flexible Stock Holding

DSL revolutionizes the norm of taking entire production runs at once. We allow you to order in bulk for the best unit cost, yet give you the freedom to call off batches of any size as needed, paying only upon receipt. This approach liberates your cash flow and minimizes physical stock holding space requirements, offering a smarter, more efficient way to manage inventory.

What our clients say

Read what our clients say about our exceptional service and innovative solutions.

Contact Us to talk about your requirements.

“ We’ve worked with DSL for over 20 years and they’ve managed the manufacture of two key complex PCB assemblies of ours for a number of years now. Even during the particularly tumultuous times of the global component crisis, they’ve always managed to find a way to deliver what we needed and when we needed it ”
Brightwell Systems Ltd
“ I have been using DSL's manufacturing service for many years and have always been extremely impressed with the quality and professionalism they provide. From the moment I placed my first order, their team has been responsive, attentive and efficient. One of the standout qualities of DSL is their excellent communication throughout the manufacturing process. Their team keeps me updated every step of the way, ensuring that I am well-informed right up until the point of delivery. ”
Hymn Technology

Latest News

How to Prepare Your Project for CEM

How to Prepare Your Project for CEM

In today’s fast-paced electronics industry, the success of a product launch often hinges on the ability to collaborate seamlessly with a Contract Electronics Manufacturer (CEM).…

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